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Product Advantage
High-pressure spray, thorough sterilization: With a multi-set high-pressure spray pipe design, the spray angle can be flexibly adjusted, creating a 360° no-corner spray coverage, ensuring that each product surface is evenly exposed to sterilization water and avoiding the problem of incomplete sterilization in certain areas; The spray pressure can be flexibly adjusted according to the product packaging material (such as plastic bottles, flexible packaging, glass bottles) (0.2 - 0.6 MPa), which not only ensures the sterilization effect but also prevents damage to the packaging.
Low-temperature pasteurization, preserving freshness and flavor: Precisely control the sterilization temperature between 60 - 95℃, and customize it according to the sterilization requirements of different products (such as dairy products, fruits and vegetables, beverages), mild sterilization without damaging the product's nutrients and flavor, solving the pain points caused by traditional high-temperature sterilization, such as poor product taste and nutrient loss, especially suitable for food and beverage processing with high quality requirements.
Intelligent temperature control, stable and reliable: Equipped with an imported intelligent temperature control system, the temperature control accuracy can reach ±0.5℃. It can monitor the sterilization water temperature in real time. Through automatic heating and water replenishment functions, it ensures that the water temperature remains stable throughout the sterilization process, avoiding temperature fluctuations that may affect the sterilization effect. A temperature display panel is also provided, allowing operators to directly view the real-time temperature and facilitating monitoring.
High degree of automation, efficient and labor-saving: The entire process is operated automatically, equipped with a variable-frequency speed-controlled mesh belt conveying system. The conveying speed can be flexibly adjusted according to the production output (0.3 - 5m/min), enabling the entire process of feeding, sterilization, and discharging to be carried out without human supervision, significantly reducing labor input and improving production efficiency; The equipment is equipped with automatic water supply, automatic drainage, and automatic scale removal functions, reducing daily operation and maintenance costs.
Food-grade material, safe and hygienic: The body, spray pipe, sterilization chamber, and conveying mesh belt are all made of 304 stainless steel. They are corrosion-resistant, heat-resistant, and easy to clean, meeting national food hygiene standards. The equipment design has no hygiene blind spots. The detachable spray pipe and mesh belt make it convenient for daily cleaning and disinfection, eliminating food contamination and ensuring product safety.
Multi-functional compatibility, flexible and convenient: It can be adapted to various packaging types (bottled, bagged, boxed, canned) and product specifications. Whether it's liquid (beverages, sauces), solid (fruits, snacks), or granular products, it can achieve precise sterilization. Customized design is supported. The equipment size, spraying method and sterilization parameters can be adjusted according to the customer's production site, output requirements, to adapt to different production line layouts.
Energy conservation and emission reduction, environmental protection: The use of a circulating water supply system enables the reuse of sterilization water, significantly saving water resources; the equipment shell is equipped with an insulation layer, reducing heat loss, and achieving an energy saving of over 25% compared to traditional sterilization equipment; the sterilization process does not produce wastewater or exhaust gas, meeting the requirements of green production.
Multi-level protection, safe operation: Equipped with multiple safety devices such as water shortage protection, over-temperature protection, overload protection, and leakage protection. When the equipment experiences water shortage, abnormal temperature, motor overload, or leakage, it will automatically shut down and issue an alarm to prevent equipment damage and safety accidents. The operation panel is simple and easy to understand, with clear markings. Novices can quickly get started. At the same time, an emergency stop button is provided to ensure safe operation. "
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Technical Parameters
| Dimensions | 1300 × 1800 × 1500 mm (customizable as needed) |
| Price | ≈ 190,000 (negotiable based on configuration) |
| Total Power | 19KW / 380V / 50Hz (Motor: 1.5KW) |
| Sterilization Time | 30 minutes (adjustable) |
| Sterilization Temperature | 63℃ (adjustable) |
| Operating Speed | Variable frequency speed control (adjustable) |
| Heating Method | Steam, Electricity, Gas (optional) |
| Material | Fully made of 304 stainless steel (food-grade, corrosion-resistant) |
Product Uses
Application fields: Tofu, dairy products, pickled vegetables, bottled, canned, jelly, low-temperature meat products, rice cakes, salted eggs, etc. for processing
Product Operate Guide
1. Once the water temperature meets the standard, turn on the switch of the conveying belt and confirm that the belt is running smoothly with normal speed, without deviation or jamming.
2. Place the products to be sterilized (which are well-packaged, without surface damage or stains) evenly on the conveying belt at the feeding end. Avoid excessive accumulation and overlapping of the products, and ensure that each product is evenly covered by the sprayed water; for bottled products, they should be placed upright to prevent tipping over.
3. The product is conveyed along the conveyor belt into the sterilization chamber. It undergoes sterilization under high-pressure spraying and constant-temperature conditions. The sterilization time can be controlled by adjusting the conveying speed (generally 1 to 10 minutes, which can be adjusted according to the product type and sterilization requirements).
4. After the sterilization process is completed, the product is automatically conveyed along the conveyor belt to the discharge end. The staff can then remove the sterilized product and send it to subsequent cooling, drying, packaging and other processes. If the equipment is equipped with a cooling function, the cooling switch can be directly activated to achieve integrated sterilization and cooling treatment.
5. During operation, constantly monitor the equipment's operating status, check whether the water temperature and spray pressure are stable, and whether the mesh belt is running normally. If any abnormalities occur, promptly adjust the parameters or stop the machine for inspection; at the same time, regularly replenish the water in the water tank to ensure the water level is normal.
Product Video
FAQ
1. Q: Are you a manufacturer or a trading company?
A: Professional food machine manufacturer, 65 production lines have been used in 40 countries for more than 10 years.
2. Q: What's the price of your machines?
A: You can inquiry to us directly.
3. Q: What is your after-sales service?
A: We support one year warranty, free after-sales for life, and engineers respond to feedback 48 hours.
4. Q: Can we provide the formula to you?
A: We can provide basic formula .And help customer to produce good quality food according customer’s detailed formula.
About Our Company
Zhucheng Lijie Food Machinery Co., Ltd. was established in 2014. This company is a professional enterprise specializing in the research and development, manufacturing, sales and service of food processing equipment. Our core products include automatic potato chip production lines, deep fryers, food medicinal pet food drying production lines, fruit and vegetable cleaning equipment, sterilization equipment and various food machinery. We have become a well-known food machinery manufacturer in China.
Zhucheng Lijie Food Machinery Co., Ltd. holds product patents and has developed rapidly as a high-tech enterprise. Our automatic potato chip production lines, deep fry food processing equipment and vegetable cleaning equipment have been exported to countries and regions such as South Africa, the United States, Singapore, Russia, the United Kingdom, Kazakhstan, Nepal, etc.
Lijie is a high-quality food machinery company that focuses on potato chip production lines, customized food processing machinery and healthy deep fry equipment, as well as automatic and environmentally friendly equipment that saves labor costs.
If you are satisfied with our company's automatic potato chips production line, you can directly place an order or consult related issues about the automatic potato chips production line. We will provide you with the best automatic potato chips production line products and services. We are very happy to cooperate with you and bring you satisfactory products.
