| Quantity: | |
|---|---|
Product Advantage
High degree of automation, labor-saving and efficient: The entire process is controlled by a PLC system. It can be started with a single button and is automatically regulated. The entire process of cleaning, peeling, slicing, frying, de-oiling, seasoning, and packaging is fully automated. No excessive manual intervention is required. Only 2-3 people are needed to operate a single production line. Compared to traditional manual production, the efficiency is increased by 5-8 times. It can effectively reduce labor costs and avoid quality differences caused by manual operations.
Stable product quality and outstanding taste: The precise temperature-controlled frying technology is adopted. The oil temperature control accuracy is ±1℃. This avoids the frying of banana chips to be burnt or undercooked, ensuring that each banana chip is golden yellow in color, evenly crispy, and without greasiness. An optional low-temperature vacuum frying mode is equipped to maximize the retention of the nutrients of bananas themselves, reduce oil absorption, and meet the needs of healthy food.
The material is safe and hygienic, in line with food standards: The main body of the equipment and the parts in contact with food are all made of SUS304 stainless steel. It is corrosion-resistant, easy to clean, and has no hygiene dead corners. It complies with the national food machinery safety standards, effectively preventing food contamination and ensuring product safety.
Energy conservation and emission reduction, green and environmentally friendly: The deep-frying machine is equipped with highly efficient energy-saving heating tubes, with a thermal efficiency of over 90%. Compared to traditional deep-frying equipment, it saves 30% of energy; it is equipped with an oil smoke purification system to reduce oil smoke emissions and meet environmental protection requirements; the oil circulation filtration system can conduct secondary filtration on the deep-frying oil, extending the service life of the oil and reducing production costs.
 |  |  |
Technical Parameters
| Production capacity | 50 - 500 kg/h (customizable) The production capacity can be adjusted according to different configurations. |
| Slice thickness | 0.8 - 3mm It can be adjusted by turning the knob of the slicer. |
| Frying temperature | 120 - 180℃ Intelligent temperature control, with an accuracy of ±1℃ |
| Frying time | 1 to 5 minutes It can be adjusted according to the taste requirements of the product. |
| Equipment power | 30 - 80kW Including the total power of heating, transmission, control system, etc. |
| Power supply voltage | 380V / 50Hz (three-phase five-wire) Can be customized according to the voltage of the region. |
| Equipment material | SUS304 stainless steel The contact surfaces with food are all made of food-grade materials. |
| Length of the production line | 8 - 15m According to production capacity, it can be flexibly arranged. |
| Oil removal rate | ≥85% Using centrifugal oil removal technology to reduce oil residue. |
| Cooling time | 3 - 5 minutes Combining air cooling and water cooling for rapid cooling and crispness preservation. |
Product Uses
Snack food manufacturing enterprise: As the core production equipment, it is used for large-scale production of various flavors of banana chips, combined with the packaging line, to achieve the production of finished products and adapt to sales channels such as supermarkets, convenience stores, and e-commerce platforms, meeting the leisure consumption needs of the general public.
Agricultural product deep processing base: For the banana production area, it conducts deep processing of fresh bananas, converting unsold and substandard fruits into high-value-added banana chip products, extending the industrial chain, improving the utilization rate of agricultural products, and increasing economic benefits.
Food processing plant: It can be used as a supporting equipment and be linked with other snack food production lines to produce a variety of flavored fruit and vegetable crisps, thereby expanding product categories and enhancing the market competitiveness of the enterprise.
Small and Medium-sized Startup Projects: Targeted at entrepreneurs, these projects offer customized small-scale production lines. The investment cost is moderate, the operation is simple, and they are suitable for small-scale production. They can connect with local supermarkets, farmers' markets, online live broadcasts and other channels. The entry barrier is low and the results are rapid.
Foreign trade export enterprises: Based on export standards, they can customize production lines that meet international food hygiene requirements. The banana chips produced can be exported to Southeast Asia, Europe, America and other regions, meeting the demand for snack fruit and vegetable crisps in the international market.
Product Operate Guide
1. Start the equipment: After confirming that everything is ready, press the "one-click start" button on the control panel. The production line will automatically enter the联动 mode， and each equipment will start in sequence (washing machine → slicer → deep-frying machine → oil removal machine → cooling machine → seasoning machine → packaging machine). Once the equipment is running stably (the oil temperature reaches the set value and there are no abnormal noises in each component)， start feeding materials.
2. Raw material feeding: Evenly place the processed bananas into the feeding port of the washing machine. Avoid overloading at one time (to prevent blockage). The washing machine will automatically complete the rinsing and draining process and then transfer the bananas to the slicer.
3. Slicing and Frying: The slicing machine automatically slices the bananas according to the set thickness. The banana slices pass through the conveying belt and enter the frying machine. They are fried at the set temperature and for the set time. During the frying process, the equipment automatically filters out the impurities in the oil to prevent the oil from deteriorating.
4. Deoiling and Cooling: The fried banana slices are sent to the deoiling machine, where the excess oil on the surface is removed through centrifugal deoiling technology (deoiling rate ≥ 85%). Then they enter the cooling machine, where they are rapidly cooled by air cooling and water cooling (3-5 minutes) to lock in their crispy texture.
5. Seasoning and Packaging: The cooled banana slices enter the seasoning machine, which automatically evenly coats them with the seasoning powder. Then they are sent to the packaging machine, where the packaging specifications (such as 100g per bag, 200g per bag) are set according to the requirements. The automatic sealing and coding are completed, and the packaged products can then be taken out and stored in the warehouse.
6. Shutdown Procedure: After the production process is completed, press the "One-Click Shutdown" button. The equipment will stop running sequentially. Then, turn off the main power supply and the gas valve (if it is a gas-heated model). After the equipment cools down, perform cleaning and tidying up.
Product Video
FAQ
1. Q: Are you a manufacturer or a trading company?
A: Professional food machine manufacturer, 65 production lines have been used in 40 countries for more than 10 years.
2. Q: What's the price of your machines?
A: You can inquiry to us directly.
3. Q: What is your after-sales service?
A: We support one year warranty, free after-sales for life, and engineers respond to feedback 48 hours.
4. Q: Can we provide the formula to you?
A: We can provide basic formula .And help customer to produce good quality food according customer’s detailed formula.
About Our Company
Zhucheng Lijie Food Machinery Co., Ltd. was established in 2014. This company is a professional enterprise specializing in the research and development, manufacturing, sales and service of food processing equipment. Our core products include automatic potato chip production lines, deep fryers, food medicinal pet food drying production lines, fruit and vegetable cleaning equipment, sterilization equipment and various food machinery. We have become a well-known food machinery manufacturer in China.
Zhucheng Lijie Food Machinery Co., Ltd. holds product patents and has developed rapidly as a high-tech enterprise. Our automatic potato chip production lines, deep fry food processing equipment and vegetable cleaning equipment have been exported to countries and regions such as South Africa, the United States, Singapore, Russia, the United Kingdom, Kazakhstan, Nepal, etc.
Lijie is a high-quality food machinery company that focuses on potato chip production lines, customized food processing machinery and healthy deep fry equipment, as well as automatic and environmentally friendly equipment that saves labor costs.
If you are satisfied with our company's automatic potato chips production line, you can directly place an order or consult related issues about the automatic potato chips production line. We will provide you with the best automatic potato chips production line products and services. We are very happy to cooperate with you and bring you satisfactory products.
